The Process of the Production of Custom Medals
There are so many sports, academics and a lot of other events organised throughout the world. The high achievers in the end receive medals made out of different materials or colours to show their positions or hierarchy. That's something we all know but have you ever thought about how these Custom Medals are made on demand? What does the process of making a medal looks like?
These are some questions that curious people may think of. In this article, we will take you through the process of medal-making. However, before getting into it, we must mention that the process may vary from industry to Industry. Nonetheless, here we are going to be talking about one of the best medal-making organisations known as Metal Awards. On their site, medalschina.com they have told a lot about their foundations and starting. If you are interested and want to read more about them you could always check their site.
Now, if you're still here you might be curious to get all your answers. So, without any further delay let us dive right into the process of custom medals made by Metal Awards.
How are Custom Medals Made?
Custom Medals are made through an extensive process that satisfies premium quality. Following are the multiple steps that are taken for the production of custom medals.
1) Artworking and Mold Making
The carving software imports the designed drawings for 3D modelling or editing. Then, a machine is used to carve the mould. The carving knife should have a different thickness depending on the drawing's line thickness. Workers can determine whether the mould is accurate and whether the design's lines are continuous on the mould by comparing it to the artwork.
2) Slotting and Mold Polishing
digging around the mould to let the raw material flow into it. The quantity and size of the rabbet varied according to the medal's shape. By doing this, the smoothness of the products is enhanced, and the reject ratio is effectively controlled. Mould polishing is also done later.
3) Die Cast and Product Polishing
The die machine needs to be appropriate for the items. Small machines and too-large products will result in an incomplete product line and pattern. The mould is placed on the machine, then the front and back moulds are moved around until uniformity is achieved. The machine's pressure is adjusted as well to produce complete items. Prior to mass manufacturing, samples would be checked. If everything is in order, workers will allow the machine to operate automatically and effectively.
After polishing, first, the product's surface is cleaned. The background should then be plated in copper. Then, any colours desired by an order can be supplied. such as spray black/ blue/ white/ gold/ silver and so forth. To keep the electroplated coatings against oxidation, the products are covered with oil and baked for two hours.
5) Filling of Colours
The Pantone Solid Coated colour is used to fill the enamel. Choosing a suitable cylinder to fill with colour based on the size of the input area is necessary. To prevent a spill or a colour shift, extreme caution is required. Following that, the workers clean the product's surface because some unwanted colours may be poured onto it. Finally, the medals are ready to go with the ribbons.